A lightweighting guide for electric vehicles

Lightweighting has become one of the most critical design strategies in the push towards more efficient and sustainable electric vehicles. By reducing overall vehicle weight, manufacturers can unlock longer charge ranges and create designs that are both eco-friendly and practical for everyday use. But introducing lighter materials such as aluminium, magnesium and carbon fibre comes with its own set of challenges, from reduced tensile strength to increased susceptibility to wear and corrosion. These issues make finding the right joining solutions essential for EV engineers who want to balance weight reduction with long-term durability.

Our new guide takes a closer look at the role of lightweighting in EV innovation. It explores the engineering hurdles tied to lightweight materials, highlights the specific challenges of joints and connections, and reveals how wire thread inserts provide the strength and reliability needed to make these materials viable in demanding applications. If you’re looking to design stronger, lighter and more efficient EVs, download the guide today and discover how to bring your lightweighting goals to life.